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The wire diameter should always be checked before installation. Measure on a straight section of the wire. Two sections with a minimum distance of one meter should be measured. At each point, two measurements should be taken with a 90-degree offset from each other. The average between the two measurements should comply with the tolerance described in the tables below.
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Correct way of measuring
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Wrong way of measuring
Steel wire ropes for general applications
| Nominal Rope Dia (mm) | Percentage (%) |
|---|---|
| 2 to <4 | 0 +8 |
| 4 to <6 | 0 +7 |
| 6 to <8 | 0 +6 |
| 8 and up | 0 +5 |
Tolerance of nominal diameter on unloaded rope.
| Nominal Rope Dia (mm) | Rope with strands that are exclusively of wire max. % | Rope with strands that incorporate fibre centres max. % |
|---|---|---|
| 2 to <4 | +7 | - |
| 4 to <6 | +6 | +8 |
| 6 to <8 | +5 | +7 |
| 8 and up | +4 | +6 |
Tolerance of nominal diameter by unloaded rope.
Steel wire ropes for person elevators
Tolerance for nominal diameter for ropes with fiber/synthetic core.
| Unloaded | Loaded to 5% of min. breaking load | Loaded to 10% of min. breaking load | |
|---|---|---|---|
| Nominal Rope Dia (mm) | max. % | min. % | min. % |
| =10 | +6 | +1 | 0 |
| <10 | +5 | +1 | 0 |
Tolerance for nominal diameter for ropes with steel core.
| Unloaded | Loaded to 5% of min. breaking load | Loaded to 10% of min. breaking load | |
|---|---|---|---|
| Nominal Rope Dia (mm) | max. % | min. % | max. % |
| =10 | +3 | 0 | -1 |
| <10 | +2 | 0 | -1 |
Difference between two measurements expressed as percentage of nominal diameter under a load equivalent to 5% or 10% of min. breaking load.
| Nominal Rope Dia (mm) | Rope ovality max. % | Average diameter variation max. % |
|---|---|---|
| <8 | +4 | +3 |
| 8 and up | +3 | +2 |


